SELFRAG na SENS

Selective fragmentation of complex materials.

SELFRAG's high-voltage pulse technology fragmented solids into water along the grain borders, favoring mineral release, surface cleaning and sample preparation with less mechanical contamination.

90-200 kV pulsos no SELFRAG Lab
45+ institutions with installed systems
1 kg by batch in the laboratory system
HVP Technology

Applied electric energy where conventional grinding loses selectivity.

High-voltage pulse fragmentation explores differences in conductivity between mineral and material phases. The discharge occurs in water, crosses the material and tends to follow natural interfaces, releasing components without direct mechanical contact.

How the process happens

The goal is not simply to reduce size. The proposal is to release valuable phases, inclusions or particles better preserving their integrity for later stages of separation, characterization or analysis.

1

Water sample

The solid material is positioned in an aqueous chamber between electrodes.

2

Controlled pulse

High voltage discharges are applied at defined intervals.

3

Grain frontiers

Energy favors separation into natural interfaces of the material.

4

Material released

The fractions are more accessible for separation, analysis or processing.

High Voltage Pulse Discharge Scheme in Water
Technical benefits

Selective liberation with reduced mechanical damage.

For research and industry, technology is especially interesting when the integrity of the phases, the purity of the material and the release efficiency are determining.

Release of inclusions in complex materials
Release

More accessible phases

Release of inclusions and minerals along the grain borders, better preserving the phase of interest.

Selective fragmentation surface cleaning
Cleaning

Less core damage

Removal of adhered material and surface cleaning without the typical abrasion of mechanical methods.

SELFRAG equipment Lab
Contamination

Less mechanical contact

Fragmentation without grinding tools acting directly on the sample, reducing the risk of cross contamination.

Mineral samples prepared by selective fragmentation
Acessibilidade

Downstream processes

Improves access to physical separation, chemical attack, mineralogical characterization or material recovery.

Applications

From sample preparation to industrial process development.

SELFRAG fits into projects where traditional crushing and grinding can destroy structures, mix phases or introduce unwanted contamination.

Copper ore for selective fragmentation application

Mining and geometallurgy

Mineral liberation, pre-weakening, grade-based separation and studies of routes with lower comminution energy.

Slag and industrial waste for metal recovery

Recycling and waste

Recovery of metals in incineration ash, electronic waste and matrices in which small valuable fractions need to be released.

Mineral fragments for geoscientific research

Geosciences and research

Preparation of minerals for petrography, geochronology, isotopic studies and grain separation with less structural damage.

High purity materials in an industrial environment

High purity

Non-contact comminution for silicon, glass and materials sensitive to metal contamination by conventional crushing.

SELFRAG systems

Settings for laboratory, R&D and industrial lines.

The system choice depends on the sample type, batch mass, desired particle size distribution, automation level and integration with separation or characterization steps.

SELFRAG Lab
Laboratory

SELFRAG Lab

Research platform for selective fragmentation of complex materials, route evaluation and preparation of special samples.

  • Pulsos de 90 a 200 kV
  • Up to 5 pulses per second
  • Up to 1 kg per batch
  • Faraday cage closed and operation secure
High purity industrial equipment SELFRAG
Industrial

High Purity Sizing

Industrial solution for reduction of size without direct mechanical contact in high purity materials.

  • Applicable to silicon, glass and high purity materials
  • Adjustable size range according to process
  • Integration with productive lines
  • Alternative to mechanical crushing when purity is critical
Industrial installation SELFRAG for material recovery
Why evaluate with SENS

Applications requiring selective sample liberation.

SENS supports the technical evaluation of the application, configuration definition, interface with the manufacturer and local deployment. The focus is to understand the material and the stage of the process in which selective fragmentation actually generates gain.

  • Technical discussion on matrix, mass, particle size and analytical objective.
  • Indication of the best route between laboratory, R&D and industrial operation.
  • Support for specification in projects, edits and technical proposals.
  • Integration with other characterization and process control techniques.
Technical materials

SELFRAG technical information for the application.

The most appropriate documentation depends on the market of interest: mining, geosciences, recycling, industrial waste or high purity. We can send targeted materials and discuss the feasibility of the trial.

Mining and geosciences

Selective fragmentation for mineral release, grain preparation, geometallurgy and academic research.

Request catalog

Recycling and waste

Applications in incineration ash, electronic waste and metal recovery in complex matrices.

Request application

High purity

Non-mechanical contact processing for materials sensitive to metal contamination.

Request specification

Technical information based on public data from SELFRAG: HVP technology, SELFRAG Lab, applications and industrial units.